UFlex || Engineering

Products

We manufacture machines that are highly reliable, efficient and consistent in operation. These machines are designed and developed to suit various requirements of industry. Our uniquely designed machines are simple to use, cost effective, require less maintenance. Made from quality raw material, these machines are manufactured with the best available technical know-how to update packing process and increase productivity - a burgeoning need of this competitive age.

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OUR PRODUCTS HAVE BEEN CATEGORIZED AS FOLLOWS:

PACKAGING MACHINES

Overview:

We at UFlex Engineering Division manufacture wide range of Packaging Machines like Form Fill & Seal machines, that are both Single as well as Multi Track; Wrapping machines, that are capable of wrapping product of any shape and size; Special Purpose machines, in which the products are packed not only in centre seal / three side or four side seal pouches but also in other attractive pouches like Stand up or as Three Side Gusset Pouches.

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PACKAGING MACHINES CAN BE CATEGORIZED AS UNDER:

A) Form Fill & Seal (FFS) Machines:

Form Fill & Seal machines come in two variants: single as well as multi track. These machines can be fed with different types of filling systems such as Volumetric Cup Filler, Auger Filler, Weigh Filler, Gravity Matrix and Spool Valve.

FFS machines can again be classified into the following two categories:

Vertical Form-fill-seal (FFS) Machines;
Horizontal Form-fill-seal (FFS) Machines;

VARIOUS TYPES OF FORM-FILL-SEAL MACHINES THAT WE OFFER ARE:

FFS: Form Fill & Seal machines come in two variants: single as well as Multi Track. These machines can be fed with different types of filling systems such as Volumetric Cup Filler, Auger Filler, Weigh Filler, Gravity Matrix and Spool Valve.
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FFS HIGH SPEED: High Speed Form Fill & Seal machine are used to pack powder, granules, liquid and paste etc. in low unit packs. The speed of the machine is up to 200 pouches per minute.
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FFS COLLAR TYPE: Automatic Collar Type machine is used for packing products up to 1Kg in centre seal pouch. This machine is equipped with MMI & PLC. All product contact parts are made up of food grade stainless steel SS304 / SS316.
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FFS COLLAR TYPE SERVO DRIVEN: This machine is driven by servo motors thus it ensures smooth laminate pulling, pouch filling and sealing. The machine speed is up to 120 pouches per minute. The machine can pack up to 1Kg product in centre seal pouches.
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FFS COLLAR TYPE SSD: FFS CT SSD is an intermittent motion machine designed for the efficient packing of products like sugar, salt, detergent in centre seal pouches. This machine is equipped with servo motors for prime movement. The machine comes with unsurpassed accuracy and speed of up to 60 pouches per minute. It is a versatile machine and the pouch width can be changed very easily by replacing the forming tube and collar. This machine has an automatic pouch length change system thru PLC and can be adjusted from 95mm to 320 mm. All product contact parts are made up of food grade stainless steel SS-304/SS-316.
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FFS COLLAR TYPE 150 C: CTSD 150 C is an intermittent motion machine specially designed for the efficient packing of products like CHIPS & EXTRUDED SNACKS in centre seal pouches. This machine is equipped with Servo Drive for laminate pulling through friction. Its vacuum belts impart the machine with unsurpassed accuracy and speed of up to 80 pouches per minute and a suitable multi head weigh filling system. The high speed has been achieved as a result of constant improvisation by our design team which had innovated stripping motion for pouch sealing.
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MULTI TRACK 400/ 600: Multi Track Form Fill & Seal machine is fully automatic; controlled by PLC & driven by servo motors. The machine can pack powder, granules, liquid and pastes in low unit four side seal pouches. Maximum roll width of 400 / 600 mm can be accommodated in this machine. A maximum of 6 tracks can be made on this machine.
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MULTI TRACK 1000/ 1200: Multi Track Form Fill & Seal machine is PLC Controlled and is compatible for packing various powder, granules, liquid and paste in four side seal pouches. The machine is equipped with servo drive, motors, web control system and unwinding unit. Maximum web width of 1000 / 1200 mm can be accommodated and maximum of 12 tracks can be made on this machine. Optional Attachments with this machine are:- Batch Cutter, Die cut punch, Collating system, Embossing / coding unit & Notching unit.
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B) Wrapping Machines:

Our wrapping machines are capable of wrapping product of any shape and size.

WRAPPING MACHINES CAN BE CATEGORIZED AS UNDER:

FLOW WRAP: Flow Wrapping machine is a very versatile machine which can wrap solid products in pillow pack pouches. The maximum roll width is 380mm and speed is up to 150 pouches per minute. The machine can be offered with automatic product feeding system.
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OVER WRAP: Automatic Over-Wrapping machine is an efficient machine which can wrap solid products in over wrap envelope type packets. The speed of the machine is up to 50 pouches per minute.
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ON EDGE: On Edge Biscuit Wrapping machine can wrap round, square and rectangular shaped biscuits in pillow pack pouches. The speed of the machine is up to 100 pouches per minute and it can also be offered with automatic product feeding system.
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FAMILY PACK: Family Pack Biscuit Wrapping machine can wrap round, square and rectangular shaped biscuits in 3-lane family pack pouch. The speed of the machine is up to 30 pouches per minute and it can also be offered with automatic product feeding system.
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CANDY WRAP: Horizontal High Speed Candy Wrapping machine produces leak proof pillow pack pouches for hard - boiled candies / chewing gum / camphor etc. The speed of the machine is up to 800 pouches per minute. This machine can be customized for 2, 3, 4, 5, 6 or 8 candies in a single pouch.
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c) Special Purpose Machines:

We also engineer and develop Special Purpose machines, in which the products are packed not only by a centre seal / three sides or four sides seal pouches but also in other attractive pouches like Stand Up or Threeside Gusset Pouches.

SPECIAL PURPOSE MACHINES CAN BE CATEGORIZED AS UNDER:

PICK FILL & SEAL: Fully AutomaticPick Fill & Seal machine is used for packing powder, granules, liquid, paste in pre-formed pouches like centre seal pouch, three side seal pouch, stand-up pouch and zipper pouch. The speed of the machine is up to 60 pouches per minute. The machine is robotic in motion and is versatile to change from one type of pouch to another. With equal ease and without tool it can change from one size to another.
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VACUUM BRICK PACK: Vacuum Brick pack machine can pack products in Brick shape pouches up to 500gms. The speed of the machine is up to 25 pouches per minute. The machine comes in two variants with or without vacuum.
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D) SEMI AUTOMATIC MACHINES:

SEMI AUTOMATIC MACHINES CAN BE CATEGORIZED AS UNDER:

VNS: Semi-automatic Vacuum, Nitrogen Flushing & Sealing machine is a user friendly packing system to pack &seal product in pre-formed pouches like centre seal pouch, three side seal pouch, stand-up pouch and zipper pouch etc. made-up of heat sealable laminated film. Product in pre-formed pouches can be dry fruits, rice, tea, wafers, mushrooms, pharmaceutical products etc.The Speed of the machine is 5-10 Pouches per minute.
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FLEXO MATIC: Semi-automatic Liquid Filling & Sealing machine is a sealing system to fill & seal pre-formed pouches like centre seal pouch, three side seal pouch, stand-up pouch and zipper pouch etc. made-up of heat sealable laminated film. Product in pre-formed pouches can be lube, edible oil, mineral water etc. The Speed of the machine is 5-10 Pouches per minute.
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BAND SEALER: Band Sealing machine is a semi-automatic sealing system to seal pre-formed & filled pouches like centre seal pouch, three side seal pouch, stand-up pouch and zipper pouch etc. made-up of heat sealable laminated film. Product in pre-formed pouches can be solid, granules & powder (snacks, auto spare parts, salt, detergent, powder, grains etc.) The Sealing Speed is 9-10 meter per minute. Stainless steel version for food products & special applications is also available.
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MINI ROTORY SEALER: The sealing speed of Mini Rotary Sealing machine is 8 meters per minute.
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CONVERTING MACHINES

Overview:

We at UFlex offer end to end flexible packaging solutions. We manufacture a wide range of converting machines for carrying out various operations like printing, lamination, slitting/ rewinding, inspection, doctoring and pouch making. We have different models in these machine categories that vary according to speed / output, level of technical sophistication and specifications as per clients’ requirements.

Converting Machines can be categorized as under:

A) CI Flexo Machines

The first ever Made in India Gearless Central Impression Flexo Printing Machine is now ready. We have started manufacturing a central impression, eight-colour, 1300mm web width CI flexo printing press. This development is a result of UFlex joining hands with Italy-based Comiflex. The printing speed of the machine will be 400m/min. The system comes equipped with modem connectivity to the service team of UFlex for remote monitoring, diagnostics and associated trouble shooting to provide real time assistance to the clients.

CI Flexo Machines can be categorized as under:

UFlexo - ELISA: UFlexo Elisa is an extremely operator friendly printing machine. It is an 8 colour central impression gearless flexo printing machine with an additional station for special purpose registered coating applications. Elisa can convert at the speed of 400m/min. Number of printing units is optional from six to ten and printing width range is similar from 800 to 1,600mm. The width can range from 600 to 3,500mm. The machine will be able to convert 300 to 400 tonnes of laminate per month in a round-the-clock operation.
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B) Rotogravure Printing Machines

We manufacture multi station rotogravure printing machine, which is equipped with latest features to impart automatic tension control system, registration system, drying system in order to render high quality printing. The machines can also have turret & splice mechanism that help saving change-over time. Both Mechanical Line Shaft (MLS) type and Electronic Line Shaft (ELS) models are available. These models also differ in output / speed, level of sophistication and other technical specifications to match customer requirements.

Rotogravure Printing Machines can be categorized as under:

Ultima (ELS): ROTOFLEX ULTIMA is a modular construction machine. The Unique feature of this machine is the special trolley system which contains the printing cylinder, Ink-tray along with ink-circulation system, sleeve type impression etc. which makes the job change-over a matter of minutes. The speed can be attained up to 400 meters/min.
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Upress (ELS): ROTOFLEX UPRESS is a modular construction machine which is a multi-station Rotogravure Printing Machine with electronic line shaft, excellent trolley attachment, Turret unwind and rewind with auto flying splice facilities, for the purpose of printing flexible packaging materials. It can attain speed up to 350 meters/min.
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Standard (ELS): The Standard (ELS) machine offers various features like Turret Un-wind and Re-wind using air expandable shafts with auto splicing arrangement. It has an integrated trolley equipped with printing cylinder, ink circulation system etc. Its unique impression roller is designed for quick and easy change over. Each machine is equipped with individual chiller roller for each station. Additionally the machine comes with Independent Asynchronous Servo Motors with motion control drives on each printing station. A dedicated ARC for user friendly operations and MIS control further enhances the performance of the machine.
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Master: ROTOFLEX MASTER is a modular construction machine. Each printing station is a complete entity by itself. Therefore a station or two can always be added even at a later stage provided that the main drive power rating is taken care of right in the beginning. The machine comes with shafted arrangements, AC motor integrated digital drive and a tension control device. Rotoflex Master can attain a speed up to 150 meters/ minute.
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Graflex: GRAFLEX is a modular construction machine. It is a multi-station Rotogravure Printing Machine, with print cylinder cartridge & flying splice turret unwind, rewind facilities that enhance its performance in printing flexible packaging materials. It has a seven AC motor integrated digital drive; PC/panel view controls and automatic web video & register control system that offers speed up to 350 meters/min.
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Excel: ROTOFLEX EXCEL is a modular construction machine. It has a Seven AC motor integrated digital drive with PC/panel view controls, Automatic Web Video & Register Control System to offer speed up to 300 meters/min.
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Super: ROTOFLEX SUPER is modular construction machine. Each printing station is a complete entity in itself. Therefore a station or two can always be added even at a later stage provided that the main drive power rating is taken care of right in the beginning. A printing cylinder can be loaded/ unloaded on each print station through a unique shaft-less, pneumatic chucking arrangement. This technique not only saves the changeover time but also ensures the exact centre-to-centre locking. All the four tension zones are equipped with frictionless dance feedback devices, which ensure very precise actual web tension control. It has a Seven AC motor integrated digital drive with PC/panel view controls, Automatic Web Video & Register Control System to offer speed up to 300 meters/min. The digital drive precision tension control, together with the automatic length register control equipment and the web viewing system ensure superior end result. These features are the ultimate as far as the gravure press automation is concerned.
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Standard: ROTOFLEX STANDARD is modular construction machine. Each printing station is a complete entity in itself. Therefore a station or two can always be added even at a later stage provided that the main drive power rating is taken care of right in the beginning. The machine comes with shafted/ self shaft chucking arrangements, AC motor integrated digital drive. It is also equipped with tension control device, Automatic Web Video & Register Control System offering speed up to 200 meters /min.
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C) Lamination Machines (Solvent less, Solvent base, Combi & Triplex)

Lamination machines are made to handle various films with different mechanical and chemical characteristics and even with opposing sensibility to heat or solvents.

LAMINATION MACHINES HAVE TWO VARIANTS:

Solvent-less
Solvent-base

1. Solvent less Lamination Machines:

UFlex Solvent-Less Lamination Machines are equipped with digital AC Vector drive and AC vector grade motor for the purpose of laminating two different substrates. For the purpose of lamination the machine uses two-component adhesive which is solvent free. The machine uses five roller technology for coating adhesive on the film which ensures less amount of adhesive coating. Hence the solvent retention levels are less in laminate produced with solvent-less lamination machine in comparison to solvent-base lamination.

Various types of Solvent-less Lamination Machines that we offer are as under:

Super : A Solvent-less Super Laminator Machines offers the following features are Taper tension control mechanism, World renowned thermoregulation system, Vapour absorption system (for carcinogenic fumes). Dozing-missing & dispensing unit. Ultrasonic Edge System, A.C. motor at both un-winder and re-winder & Speed up-to 450 meters/min.
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Standard: Solvent Less Standard Laminator machines offer the following features are Simplex Un-winder & Re-winder, Ultrasonic Edge Guide system with powder brake at both un-winders, AC Vector Grade Motor with Digital AC Vector drives for re-winder, Coating and lamination unit, roller heating system, mixer and dispensing unit, vapour exhausting & Speed up-to 350 meters/min.
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Standard-S : Solvent Less Standard - S Laminator machines offer the following features are Simplex Un-winder & Re-winder, Ultrasonic Edge Guide system with powder brake at both un-winders, AC Vector Grade Motor with Digital AC Vector drives for re-winder, Coating and lamination unit, roller heating system, mixer and dispensing unit, vapour exhausting & Speed up-to 300 meters/min.
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2. Solvent Base Lamination Machines:

UFlex Solvent-base Lamination Machines are also equipped with digital AC Vector drive and AC vector grade motor for the purpose of laminating two different substrates. However this machine uses two component adhesive and solvent for the purpose of lamination. The Machine has got near perfect drying and heating system to optimize the use of heat and electricity and ensure associated savings.

Various types of Solvent-base Lamination Machines that we offer are as under:

Excel : Dry Laminator Excel Machine offers following features are Taper tension control mechanism; World renowned thermoregulation system; State-of-the-art Management Information System (MIS) for ultimate efficiency in production management giving real time trend of important information on your finger tips such as total running time, running time during each shift, machines stop log, stop due to any system fault log etc. MIS can also be tailor-made as per customer requirements; Ultrasonic Edge Sensor controlled by Digital Drive & Speed up to 300 meters/min.
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Standard: Dry Laminator Standard Machine offers following features are In-feed & Out-feed Tension Station, Coating Station (Gravure Type), Drying System, Dry Lamination Unit, Re-winder with motor & drives & Speed up to 200 meters/min.
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D) Slitting / Rewinding Machines

UFlex offers a complete range of machines ideally suited for slitting & rewinding printed or unprinted flexible laminates, such as PET/PE, PET/MET.PET/PE, PET/AL. Foil/PE, BOPP/PE, etc. These machines have been designed on pure re-winding principle.

Slitting/ Rewinding Machines can be categorized as under:

USLIT : The USLIT comes with the following features are A high speed duplex slitter floating unwind stand; Pneumatically operated self-shaft clamping cones; Line guide unit; Unwind Tension Control with the help of dancer roller; Independent Pull Roller; Differential shaft; Duplex Re-winder & AC Vector Grade Motor and Drive system with Operator Interface touch panel.
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DDRSL-SUPER: The DDRSL-SUPER comes with the following features are A high speed duplex slitter and re-winder with floating unwind stand; Unwind Tension Control System; Independent pull unit; Each of top & bottom slitting shafts along with roll system comprising 3 rolls; Duplex re-winder; AC Motor Digital Drive System along with unwind tension control system; Trim collection arrangement & Speed up to 450 meters/min.
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ECOSLIT: The ECOSLIT comes with the following features are A High Speed Duplex Slitter and re-winder with simplex unwind stand; Duplex Rewinder; AC Motor Digital Drive system; Trim collection arrangement; It can attain speed up to 450 meters/ minute.
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CRDSL : CRDSL is ideally suited for slitting & rewinding printed or unprinted flexible laminates, such as PET/PE, PET/MET.PET/PE, PET/AL. Foil/PE, BOPP/PE, etc.The machine comes with the following features are Designed on pure centre rewinding principle; Both rewind shafts are powered through powdered clutches; Rewind tension selection can be done by the Turn Off knob on the control desk & It can attain speed up to 250 meters/ minute.
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SCRDSL: CRDSL Slitting Machine comes with the following features are Floating unwind stand; Surface rewinder; 5 HP Eddy Current Variable Speed Drive with Controls; Trim blower; Digital line guide system with electronic motor; It can attain speed up to 200 meters/ minute.
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E) Inspection Machines

UFlex offers inspection and rewinding machines that are specially designed to rewind, printed /un- printed substrates, which have to be further processed invariably. This further processing is value addition. Therefore it is critical that the printed / un-printed substrates should be subjected to thorough inspection. Any defects like mis-registration, pinholes while printing/ metalizing are duly removed prior to value addition.

Inspection Rewinding Machines can be categorized as under:

RIR 1300 : The RIR 1300 Inspection Rewinding Machines come with following features are 3 H.P. Eddy Current Variable Speed Drive with Controls; 20 Kilogram Powder Brack; Pneumo Hydraulic Edge Guide; AC Motor, Sensor and Control.
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HSR 1300: The RIR 1300 Inspection Rewinding Machines come with following features are Digital AC Vector grade motor and drive for unwinding main drive and rewinding; Ultrasonic edge guide; It can attain speed up to 300 meters/ minute.
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F) Doctoring Machines

UFlex is successfully ranked amongst the top manufacturers, exporters and suppliers of superior quality array of Doctoring Machines. Christened by our skilled professionals using optimum grade raw material and sophisticated parts, these machines are manufactured assuming international standards. These machines are offered to clients in both standard and customized options as per their diverse requirements.

Doctoring Machines can be categorized as under:

DRM 800 / 500 / 400 : This machine has been specially designed to salvage / rectify printed / unprinted substrate after slitting. The machine is of cantilever construction, so that the loading of the parent reel and unloading of the rewound reel is both, convenient and easy. Both the rewind and unwind shafts are mechanically expandable and therefore, the core locking and unlocking can be effected by screwing and unscrewing a pair of nuts.Other pertinent features of the machine are Mechanical both side supported Unwind & Rewind Shaft; 5 HP Eddy Current Variable speed Drive with controls; Floating type Unwind with Pneumo-Hydraulic Edge Guide.
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G) Pouch Making Machines

UFlex has mastered the art of pouch making machines over the last two & a half decades. The company produces various models of pouch making machines like three side gusset flat bottom pouch making machine, stand up pouch making machine, centre seal pouch making machine and three side seal pouch making machine. Each machine is further divided into different sub models according to the size of pouch to be made, speed / output required and the level of sophistication.

Pouch Making Machines can be categorised as under:

Pouch Making SP 12 : Pouch This machine is a High Speed Stand-up pouch making machine for making different types of pouches like 3 side seal pouch, stand up pouch, stand up pouch with press to close zip, stand up pouch with slide zipper. The machine accommodates bag width of 500 mm, 600 mm and 750 mm.
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Pouch Making 3D 12 : This is a high speed flat bottom pouch making machine for making different types of pouches like 3 side gusset pouch, stand up pouch, three side seal pouch, press to close zip pouch, pouch with zipper, pouch with zipper slider and pouch with zipper-slider diaphragm. These machines can accommodate bag width of 500 mm, 600 mm and 750 mm.
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