Products
We manufacture machines that are highly reliable, efficient and consistent in operation. These machines are designed and developed to suit various requirements of industry. Our uniquely designed machines are simple to use, cost effective, require less maintenance. Made from quality raw material, these machines are manufactured with the best available technical know-how to update packing process and increase productivity - a burgeoning need of this competitive age.
View Product CatalogueOUR PRODUCTS HAVE BEEN CATEGORIZED AS FOLLOWS:
Overview:
We at UFlex Engineering Division manufacture wide range of Packaging Machines like Form Fill & Seal machines, that are both Single as well as Multi Track; Wrapping machines, that are capable of wrapping product of any shape and size; Special Purpose machines, in which the products are packed not only in centre seal / three side or four side seal pouches but also in other attractive pouches like Stand up or as Three Side Gusset Pouches.
View Packaging Machine Catalogue
PACKAGING MACHINES CAN BE CATEGORIZED AS UNDER:
A) Form Fill & Seal (FFS) Machines:
Form Fill & Seal machines come in two variants: single as well as multi track. These machines can be fed with different types of filling systems such as Volumetric Cup Filler, Auger Filler, Weigh Filler, Gravity Matrix and Spool Valve.
FFS machines can again be classified into the following two categories:
- Vertical Form-fill-seal (FFS) Machines;
- Horizontal Form-fill-seal (FFS) Machines;
VARIOUS TYPES OF FORM-FILL-SEAL MACHINES THAT WE OFFER ARE:
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FFS: Form Fill & Seal machines come in two variants: single as well as Multi Track. These machines can be fed with different types of filling systems such as Volumetric Cup Filler, Auger Filler, Weigh Filler, Gravity Matrix and Spool Valve.
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FFS HIGH SPEED: High Speed Form Fill & Seal machine are used to pack powder, granules, liquid and paste etc. in low unit packs. The speed of the machine is up to 200 pouches per minute.
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FFS COLLAR TYPE: Automatic Collar Type machine is used for packing products up to 1Kg in centre seal pouch. This machine is equipped with MMI & PLC. All product contact parts are made up of food grade stainless steel SS304 / SS316.
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FFS COLLAR TYPE SERVO DRIVEN: This machine is driven by servo motors thus it ensures smooth laminate pulling, pouch filling and sealing. The machine speed is up to 120 pouches per minute. The machine can pack up to 1Kg product in centre seal pouches.
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FFS COLLAR TYPE SSD: FFS CT SSD is an intermittent motion machine designed for the efficient packing of products like sugar, salt, detergent in centre seal pouches. This machine is equipped with servo motors for prime movement. The machine comes with unsurpassed accuracy and speed of up to 60 pouches per minute. It is a versatile machine and the pouch width can be changed very easily by replacing the forming tube and collar. This machine has an automatic pouch length change system thru PLC and can be adjusted from 95mm to 320 mm. All product contact parts are made up of food grade stainless steel SS-304/SS-316.
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FFS COLLAR TYPE 150 C: CTSD 150 C is an intermittent motion machine specially designed for the efficient packing of products like CHIPS & EXTRUDED SNACKS in centre seal pouches. This machine is equipped with Servo Drive for laminate pulling through friction. Its vacuum belts impart the machine with unsurpassed accuracy and speed of up to 80 pouches per minute and a suitable multi head weigh filling system. The high speed has been achieved as a result of constant improvisation by our design team which had innovated stripping motion for pouch sealing.
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MULTI TRACK 400/ 600: Multi Track Form Fill & Seal machine is fully automatic; controlled by PLC & driven by servo motors. The machine can pack powder, granules, liquid and pastes in low unit four side seal pouches. Maximum roll width of 400 / 600 mm can be accommodated in this machine. A maximum of 6 tracks can be made on this machine.
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MULTI TRACK 1000/ 1200: Multi Track Form Fill & Seal machine is PLC Controlled and is compatible for packing various powder, granules, liquid and paste in four side seal pouches. The machine is equipped with servo drive, motors, web control system and unwinding unit. Maximum web width of 1000 / 1200 mm can be accommodated and maximum of 12 tracks can be made on this machine. Optional Attachments with this machine are:- Batch Cutter, Die cut punch, Collating system, Embossing / coding unit & Notching unit.
B) Wrapping Machines:
Our wrapping machines are capable of wrapping product of any shape and size.
WRAPPING MACHINES CAN BE CATEGORIZED AS UNDER:
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FLOW WRAP: Flow Wrapping machine is a very versatile machine which can wrap solid products in pillow pack pouches. The maximum roll width is 380mm and speed is up to 150 pouches per minute. The machine can be offered with automatic product feeding system.
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OVER WRAP: Automatic Over-Wrapping machine is an efficient machine which can wrap solid products in over wrap envelope type packets. The speed of the machine is up to 50 pouches per minute.
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ON EDGE: On Edge Biscuit Wrapping machine can wrap round, square and rectangular shaped biscuits in pillow pack pouches. The speed of the machine is up to 100 pouches per minute and it can also be offered with automatic product feeding system.
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FAMILY PACK: Family Pack Biscuit Wrapping machine can wrap round, square and rectangular shaped biscuits in 3-lane family pack pouch. The speed of the machine is up to 30 pouches per minute and it can also be offered with automatic product feeding system.
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CANDY WRAP: Horizontal High Speed Candy Wrapping machine produces leak proof pillow pack pouches for hard - boiled candies / chewing gum / camphor etc. The speed of the machine is up to 800 pouches per minute. This machine can be customized for 2, 3, 4, 5, 6 or 8 candies in a single pouch.
c) Special Purpose Machines:
We also engineer and develop Special Purpose machines, in which the products are packed not only by a centre seal / three sides or four sides seal pouches but also in other attractive pouches like Stand Up or Threeside Gusset Pouches.
SPECIAL PURPOSE MACHINES CAN BE CATEGORIZED AS UNDER:
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PICK FILL & SEAL: Fully AutomaticPick Fill & Seal machine is used for packing powder, granules, liquid, paste in pre-formed pouches like centre seal pouch, three side seal pouch, stand-up pouch and zipper pouch. The speed of the machine is up to 60 pouches per minute. The machine is robotic in motion and is versatile to change from one type of pouch to another. With equal ease and without tool it can change from one size to another.
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VACUUM BRICK PACK: Vacuum Brick pack machine can pack products in Brick shape pouches up to 500gms. The speed of the machine is up to 25 pouches per minute. The machine comes in two variants with or without vacuum.
D) SEMI AUTOMATIC MACHINES:
SEMI AUTOMATIC MACHINES CAN BE CATEGORIZED AS UNDER:
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VNS: Semi-automatic Vacuum, Nitrogen Flushing & Sealing machine is a user friendly packing system to pack &seal product in pre-formed pouches like centre seal pouch, three side seal pouch, stand-up pouch and zipper pouch etc. made-up of heat sealable laminated film. Product in pre-formed pouches can be dry fruits, rice, tea, wafers, mushrooms, pharmaceutical products etc.The Speed of the machine is 5-10 Pouches per minute.
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FLEXO MATIC: Semi-automatic Liquid Filling & Sealing machine is a sealing system to fill & seal pre-formed pouches like centre seal pouch, three side seal pouch, stand-up pouch and zipper pouch etc. made-up of heat sealable laminated film. Product in pre-formed pouches can be lube, edible oil, mineral water etc. The Speed of the machine is 5-10 Pouches per minute.
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BAND SEALER: Band Sealing machine is a semi-automatic sealing system to seal pre-formed & filled pouches like centre seal pouch, three side seal pouch, stand-up pouch and zipper pouch etc. made-up of heat sealable laminated film. Product in pre-formed pouches can be solid, granules & powder (snacks, auto spare parts, salt, detergent, powder, grains etc.) The Sealing Speed is 9-10 meter per minute. Stainless steel version for food products & special applications is also available.
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MINI ROTORY SEALER: The sealing speed of Mini Rotary Sealing machine is 8 meters per minute.
Overview:
We at UFlex offer end to end flexible packaging solutions. We manufacture a wide range of converting machines for carrying out various operations like printing, lamination, slitting/ rewinding, inspection, doctoring and pouch making. We have different models in these machine categories that vary according to speed / output, level of technical sophistication and specifications as per clients’ requirements.
CONVERTING MACHINES CAN BE CATEGORIZED AS UNDER:
A) CI Flexo Machines
The first ever Made in India Gearless Central Impression Flexo Printing Machine was made by us in year 2017. We have started manufacturing a central impression, up to 10 colours, 800-1600mm web width CI flexo printing press. This development is a result of UFlex joining hands with Italy-based Comiflex. The printing speed of the machine isup to 400m/min. The system comes equipped with modem connectivity to the service team of UFlex for remote monitoring, diagnostics and associated trouble shooting to provide real time assistance to the clients.
CI Flexo Machines can be categorized as under:
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UFlexo ELISA: UFlexo Elisa is an extremely operator friendly printing machine up to 10 colour central impression gearless flexo printing machine with an additional station for special purpose registered coating applications. Elisa can convert at the speed of 400m/min with Turret unwind & rewind. Number of printing units is optional from six to ten and printing width range is extends from 800 to 1,600mm. The machine will be able to convert 300 to 400 tons of laminate per month in a round-the-clock operation.
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UFlexo VALE: UFlexo Vale is an extremely operator friendly printing machine. This is an economical model of CI Flexo machine up to 10colour central impression gearless flexo printing machine with an additional station for special purpose registered coating applications. Elisa can convert at the speed of 300m/min. The printing width range is similar from 800 to 1,600mm.
B) Rotogravure Printing Machines
We manufacture multi station rotogravure printing machines, which are equipped with latest features to impart automatic tension control system, registration system, drying system in order to render high quality printing. The machines can also have turret & splice mechanism that help saving change-over time. Both Mechanical Line Shaft (MLS) type and Electronic Line Shaft (ELS) models are available. These models also differ in output / speed, level of sophistication and other technical specifications to match customer requirements and is the base for categorization.
Rotogravure Printing Machines can be categorized as under:
Electronic Line Shaft
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Standard Spl. (ELS): ROTOFLEX Standard Spl. is a modular construction machine. The Unique feature of this machine is the special trolley system which contains the printing cylinder, Ink-tray along with ink-circulation system, self shaft chucking, sleeve type impression, Turret Un-wind and Re-wind using air expandable shafts with auto splicing arrangement. etc. which makes the job change-over a matter of minutes. The speed can be attained up to 400 meters/min.
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Standard (ELS): The Standard (ELS) machine offers various features like Turret Un-wind and Re-wind using air expandable shafts with auto splicing arrangement. It has an integrated trolley equipped with printing cylinder, ink circulation system. self shaft chucking etc. Its unique impression roller is designed for quick and easy change over. Each machine is equipped with individual chiller roller for each station. Additionally the machine comes with Independent Asynchronous Servo Motors with motion control drives on each printing station. A dedicated ARC for user friendly operations and MIS control further enhances the performance of the machine. The speed can be attained up to 300 meters/min.
Mechanical Line Shaft
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Standard SPL: ROTOFLEX Standard Spl. is modular construction machine. Each printing station is a complete entity in itself. Therefore a station or two can always be added even at a later stage provided that the main drive power rating is taken care of right in the beginning. The machine comes with self shaft chucking arrangements, AC motor integrated digital drive. As an option the machine can also supply along with Turret unwind & rewind with auto splice facilities, is for the purpose of printing flexible packaging materials. It is also equipped with tension control device, Automatic Web Video & Register Control System offering speed up to 300 meters/min.
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Standard: Rotogravure Printing Machine with Simplex Unwind and Rewind facilities, is for the purpose of printing flexible packaging materials. As an option the machine can also supply along with Turret unwind & rewind with auto splice facilities, is for the purpose of printing flexible packaging materials. The machine is designed to maintain accuracy for long life ensuring optimum performance with minimal wastage. Uflex has ensured the machine operation to be very user friendly , incorporating our Mastery in the Self Shaft Mounting of printing cylinders with its over 30 years of rich experience in the shaft less technology. Speed 250 meter/min. Its unique dryer design ensures optimum output even in the cold conditions.
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Stanmas: Stanmas Rotogravure Printing Machine with Simplex Unwind and Rewind facilities, is for the purpose of printing flexible packaging materials. The machine is designed to maintain accuracy for long life ensuring optimum performance. with minimal wastage. Uflex has ensured the machine operation to be very user friendly , incorporating our Mastery of Self Shaft Mounting of printing cylinders with its over 30 years of rich experience in the shalftess technology. Its unique dryer design ensure optimum output even in the cold conditions Uflex boasts its mechanical stability incorporated with its new generation electronics to ensure flawless performance in terms of quality, output and user friendliness. This model is offering speed upto 200 meter/min.
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Master: ROTOFLEX Master is a modular construction machine. Each printing station is a complete entity by itself. Therefore a station or two can always be added even at a later stage provided that the main drive power rating is taken care of right in the beginning. The machine comes with shafted arrangements, AC motor integrated digital drive and a tension control device. Rotoflex Master can attain a speed up to 175 meters/ minute.
C) Lamination Machines
Lamination machines are made to handle various films with different mechanical and chemical characteristics and even with opposing sensibility to heat or solvents.Lamination Machines have Six Variants like Solvent-less, Solvent-base, Extrusion Lamination, Combi Lamination, Dry Cum Wet Lamination and Silicon Coating Lamination.
Lamination Machines can be categorized as under:
Solvent-less Lamination Machines:
UFlex Solvent-Less Lamination Machines are equipped with digital AC Vector drive and AC vector grade motor for the purpose of laminating two different substrates. For the purpose of lamination the machine uses two-component adhesive which is solvent free. The machine uses five roller technology for coating adhesive on the film which ensures less amount of adhesive coating. Hence the solvent retention levels are less in laminate produced with solvent-less lamination machine in comparison to solvent-base lamination.
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Super S: A Solvent-less Super Laminator Machines offers the following features are Taper tension control mechanism, World renowned thermoregulation system, Vapour absorption system (for carcinogenic fumes). Dozing-missing & dispensing unit. Ultrasonic Edge System, Asynchronous Servo Motors at both un-winder and re-winder, dancer assembly on both unwinders, chill roll at lamination unit, double nipping & Speed up to 450 meters/min.
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Standard S: Solvent Less Standard - S Laminator machines offer the following features are Simplex Un-winder & Re-winder, Ultrasonic Edge Guide system with powder brake at both un-winders, AC Vector Grade Motor with Digital AC Vector drives for re-winder, Coating and lamination unit, roller heating system, mixer and dispensing unit, vapors exhausting & Speed up to 350 meters/min.
Solvent-base Lamination Machines (Optional with Registered Coating):
UFlex Solvent-base Lamination Machines are also equipped with digital AC Vector drive and AC vector grade motor for the purpose of laminating two different substrates. However this machine uses two component adhesive and solvent for the purpose of lamination. The Machine has got near perfect drying and heating system to optimize the use of heat and electricity and ensure associated savings.
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Excel: Dry Laminator Excel Machine offers following features are Taper tension control mechanism; World renowned thermoregulation system; State-of-the-art Management Information System (MIS) for ultimate efficiency in production management giving real time trend of important information on your finger tips such as total running time, running time during each shift, machines stop log, stop due to any system fault log etc. MIS can also be tailor-made as per customer requirements; Ultrasonic Edge Sensor controlled by Digital Drive & Speed up to 300 meters/min.
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Standard : Dry Laminator Standard Machine offers following features are In-feed & Out-feed Tension Station, Coating Station (Gravure Type), unique Drying System, Dry Lamination Unit, Re-winder with motor & drives & Speed up to 200 meters/min.
Combi Lamination Machine:
UFlex Combi laminator Model with digital AC Vector drive and AC vector grade motor for the purpose of laminate the two different substrate. This model Consist foundation, Unwind & Rewind, Solventless Coating Unit, Gravure Coating Unit, Lamination Unit & Drying tunnel. This Machine offers speed upto 300 Meter/Min.
Dry Cum Wet Lamination Machine:
UFlex Dry Cum Wet Laminator Standard consists of two coating units and a laminating unit joined together by a drying tunnel along with a short drying tunnel. The machine is equipped with digital A.C. motor and drive for the purpose of laminating two different substrates.This machine offers Speed upto 200 Meter/Min.
Extrusion Lamination Machine:
Extrusion lamination brings two films together using a layer of molten resin extruded through computer-controlled extruder dies with advanced gauge controls (nuclear gauge monitoring and automatic profile control). The two films and the molten resin form a multilayer flexible packaging lamination. The extrusion lamination process can be repeated until the final flexible packaging structure is complete, or it can be combined with adhesive lamination to create the final flexible packaging lamination. This model is offering speed from 250 to 400 meter/min.
We are manufacturing the following models
- EL 1300 - 250
- EL 1300 - 300
- EL 1300 - 400
Silicon Coating Lamination Machine:
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SILICON 1300: Coating Machine, with Simplex unwinds, rewind, Shafted coating roller, is for the purpose of coating for release paper. The max. speed of machine is 250 mpm.
D) Slitting / Rewinding Machines
UFlex offers a complete range of machines ideally suited for slitting & rewinding printed or unprinted flexible laminates, such as PET/PE, PET/MET, PET/PE, PET/AL, Foil/PE, BOPP/PE, etc. These machines have been designed on pure re-winding principle.
Slitting/ Rewinding Machines can be categorized as under:
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USLIT: A high speed duplex slitter floating unwind stand; Pneumatically operated self-shaft clamping cones; Line guide unit; Unwind Tension Control with the help of dancer roller; Independent Pull Roller; Differential shaft; Duplex Re-winder & AC Vector Grade Motor and Drive system with Operator Interface touch panel.
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ECOSLIT: The ECOSLIT comes with the following features are A High Speed Duplex Slitter and re-winder with simplex unwind stand; Duplex Rewinder; AC Motor Digital Drive system; Trim collection arrangement; It can attain speed up to 350 to 450 meters/ minute.
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SCRDSL: SCRDSL is ideally suited for slitting & rewinding printed or unprinted flexible laminates, such as PET/PE, PET/MET.PET/PE, PET/AL. Foil/PE, BOPP/PE, etc.The machine comes with the following features are Designed on pure centre rewinding principle; Both rewind shafts are powered through powdered clutches; Rewind tension selection can be done by the Turn Off knob on the control desk & It can attain speed up to 200 meters/ minute.
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TORO SLIT:Toro Slit is equipped with AC Asynchronous motor and Digital AC Drives with turret type Rewinder and Pneumatic disc brake for unwinder with the purpose of Slitting and Rewinding Printed or Unprinted Flexible Laminates.This machine is frontrunner where the output per unit space is an important criteria during selection of equipment’s. High productivity and lower wastage are the key features of this machine. It can attain speed upto 700 Meter/Minute.
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ACCU SLIT:This is secondary slitters for Film manufacturing Industry. The working width of models from 2500 mm to 3300 mm. This slitter can slit BOPET, BOPP, CPP and Plain film. The max. speed of machine is 800 mpm.
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Auto Slicer 1700: Machine is designed for long lasting heavy duty process, especially for slicing and cutting self adhesive tapes with core in different sizes with circular cutter and movement of carriage is especially through servo motor.
E) Inspection and Rewinding Machines
UFlex offers inspection and rewinding machines that are specially designed to rewind, printed /un- printed substrates, which have to be further processed invariably. This further processing is value addition. Therefore it is critical that the printed / un-printed substrates should be subjected to thorough inspection. Any defects like mis-registration, pinholes while printing/ metalizing are duly removed prior to value addition.
Inspection and Rewinding Machines can be categorized as under:
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HSR 1300: The HSR 1300 Inspection Rewinding Machines come with following features are Digital AC Vector grade motor and drive for unwinding main drive and rewinding; Ultrasonic edge guide; It can attain speed up to 400 meters/ minute. The machine can also supply with 100% inspection system.
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ECO HSR 1300: The ECO HSR 1300 Inspection Rewinding Machines come with following features are Digital AC Vector grade motor and drive for unwinding main drive and rewinding; Ultrasonic edge guide; It can attain speed up to 450 meters/ minute. This Machine has been specially designed to rewind, printed / un printed substrates which has to be processed further invariably. This further processing means ‘value addition’ and therefore it is imperative that the printed / un printed substrates should be subjected to through inspection and rejections, if any due to misc. registration / pinholes while printing / metalizing are removed prior to value addition.
F) Doctoring Machines
UFlex is successfully ranked amongst the top manufacturers, exporters and suppliers of superior quality array of Doctoring Machines. Christened by our skilled professionals using optimum grade raw material and sophisticated parts, these machines are manufactured assuming international standards. These machines are offered to clients in both standard and customized options as per their diverse requirements. The function of Doctoring Machine is to rewind the web, Rewinding is normally done to rectify the badly wound rolls during slitting operation in Paper, film or laminate Conversion industries and to print Manufacturing Date, Batch no., Expiry Date, Product Price On the flexible Packaging material before it is used for packing.
Doctoring Machines can be categorized as under:
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DRM 600 / 500 / 400 Bi-Directional: Reel is loaded manually on the Unwinder. The desired braking torque on the unwind reel can be applied through SET UNWIND TENSION by touch panel in kg. unwind torque will be control by digital A.C. drive, so that tension of unwind roll remains constant throughout the roll winding. Unwind Bidirectional web guiding system with dual ultrasonic sensor &motor actuator type has been provided for the web guiding purpose to work in both direction. A DC motor actuator operated by Ultrasonic sensor performs oscillation, for unwind and rewind side individually. The web path has been so designed that the ultrasonic sensor of the Web Guiding System can be conveniently adjusted as per requirements. AC Motor attached to the Unwind & Re-winder Shaft, through belt and timing pullies mechanism. Rewinder rewinds the web at a speed set by operator.
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DRM 600 / 500 / 400: The Doctoring machine is of cantilever construction so that loading of parent reel and unloading of rewind reel is both convenient and easy. Both unwind and rewind shafts are air expandable and therefore core locking and unlocking can be affected by putting air by air gun loosen or tighten the shaft. Reel is loaded manually on the Unwinder. The desired braking torque on the unwind reel can be applied through SET BRAKE TORQUE potentiometer and % torque can be seen on analog torque meter. As unwind diameter reduces, the torque of unwind brake should be reduced by POT so that tension of unwind roll remains constant throughout the roll winding. Unwind unit is made as sliding type for the web guiding purpose. An DC motor actuator operated by Ultrasonic sensor performs oscillation. The web path has been so designed that the ultrasonic sensor of the Web Guiding System can be conveniently adjusted as per requirements. Ac Motor attached to the Re-winder Shaft, through belt and timing pullies mechanism. Rewinder rewinds the web at a speed set by operator. Operator can adjust the rewinding speed with the help of a POTANTIOMETER.
G) Pouch Making Machines
UFlex has mastered the art of pouch making machines over the last two & a half decades. The company produces various models of pouch making machines like three side gusset flat bottom pouch making machine, stand up pouch making machine, centre seal pouch making machine and three side seal pouch making machine. Each machine is further divided into different sub models according to the size of pouch to be made, speed / output required and the level of sophistication.
Pouch Making Machines can be categorised as under:
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Pouch Making 3D 12: This is a high speed flat bottom pouch making machine for making different types of pouches like 3 side gusset pouch, stand up pouch, three side seal pouch, press to close zip pouch, pouch with zipper, pouch with zipper slider and pouch with zipper-slider diaphragm. These machines can accommodate bag width of 500 mm, 600 mm and 750 mm.
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Pouch Making HSP 12: Pouch This machine is a High Speed Stand-up pouch making machine for making different types of pouches like 3 side seal pouch, stand up pouch, stand up pouch with press to close zip, stand up pouch with slide zipper. The machine accommodates bag width of 500 mm, 600 mm and 750 mm.
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CSC (Center Seal): This model of machine can produce pouches with three sides seal and center seal. High speed machine, control through app.
H) Recycling Machines for Multilayered Plastic
Recycling Machine can be categorised as under:
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ReLAM 250: This is a high endmulti layer recycling machine ( PET+Ext+PET MET + PE, PE, PE+ PET, BOPP, PP, HDPE, LD, LDPE, RAFIA, MET BOPP, MET CPP, MET PET, Non Woven Bags etc.. )used to recycle industrial plastic waste( Soft material ) into granulated product. Which in turn can be used for manufacturing various molding products. Machine is made with European standards, making it operator and environment friendly. Uflex Re Lam-250 with Metal detector , Feeder for additive ( Specially designed ), Double screw extruder design ( 100/33 & 120/10 ),Water cooled Die Face Cutting ( Specially Designed ), Centrifugal dewatering, Degasing System with amazing features. The max. capacity of machine is 250 kg/hr.
Overview:
We at UFlex also offer speciality products that are ancillary yet important for the purpose of packaging.
We manufacture and supply various types of filling systems:
Auger Filler: Auger filler (Screw based filling system) is applicable for stick powder.
Volumetric Cup Filler: Volumetric cup filler is applicable for powders and granules.
Weigh Filler: Multi head weigh filler is applicable for free flow granular products.
